20 Dec 2023 — With the swift proliferation of automated machinery amid the COVID-19 lockdowns, the market has seen sustained growth in adaptation and acceleration this year. Packaging Insights’ industry review finds that packaging businesses are progressively turning to technologies such as AI, robotic systems and advanced machinery to enhance efficiency in work processes and safeguard against potential labor shortages.
While automation significantly benefits the industry, it presents numerous challenges, particularly with investment costs and skilled labor requirements. We spoke to industry leaders at Berhalter, Syntegon and Cama Group to discuss the latest developments and challenges automation brings to the packaging industry.
At Interpack 2023 in Düsseldorf, Germany, in May, packagers displayed automation and digitalization as key topics across all trade show halls. Upheavals caused by the COVID-19 pandemic led to industry innovations for remote access and virtual reality solutions, while e-commerce became indispensable. At the event, we spoke to Balluff, Sidel, Schubert, IMA Group, Tna Solutions and Sea Vision Group about the companies’ novel machines presented on the show floor.
Furthermore, IMA Group addressed the packaging challenges of the food and dairy industry at Pack Expo 2023 in Las Vegas, US. Ahead of the trade show in September, we talked to Dan Margherio, business development manager for IMA Dairy & Food US, who told us that the industry continues to witness a “hyper-competitiveness” for labor, partly driven by the ripple effects of the post-COVID-19 “Great Resignation.”
“Encouragingly, maintenance-free high-speed filling lines are helping to alleviate labor and staff shortages. Specialization is another tool, with many multinational trade partners combating the increasing dearth of technical experience with specific and recurring training programs directly supported by suppliers and manufacturers,” said Margherio.
PET innovations
Earlier this year, Sidel introduced the EvoBlow XL machine, reportedly “the largest blower” for PET bottles of sizes up to 10 L. The machine is suitable for water, edible oil and food markets.
“As the demand for rPET continues to rise, EvoBlow XL has been developed to manage the challenges associated with rPET grades and possesses proven process capabilities from virgin PET to up to 100% rPET,” the company shared.
At the recent BrauBeviale trade show in Nuremberg, Germany, F&B machinery innovation was a leading trend. At the event, which took place last month, companies showcased their latest filling, blow molding and processing machinery developments.
PET Technologies presented its APF-Max 2 blow molding machine. The Ukraine-based blow molding machines manufacturer produces automatic machines for PET bottles. The company also makes blow molds, together with design corrections for PET bottles for its equipment and other existing low molding machines.
